Redefining Blast furnace iron making Engineering brilliance to process excellence
Specialised Blast Furnace Iron-Making Solutions for Leading Steelmakers
About Iron-IQ
Leading Blast Furnace Consultancy in India
Iron-IQ Consultancy Services Pvt. Ltd. delivers specialized consultancy solutions to the iron and steel sector, with a focus on Blast Furnace and agglomeration process excellence. Backed by three decades of operational leadership, we drive performance optimization, energy efficiency, and cost competitiveness through advanced process strategies, digital integration, and precision execution.
Our capabilities also encompass the full project lifecycle—from conceptualization and engineering validation to execution oversight and performance stabilization—for both greenfield and brownfield iron-making facilities. We provide targeted expertise in plant trial operations, commissioning protocols, and complex process interventions, including blast furnace health recovery solutions.
Core Competencies
Precision Engineering
Advanced blast furnace optimization techniques for maximum efficiency
Expert Team
Seasoned professionals with decades of steel industry experience
Proven Results
Track record of successful projects with major Indian steel manufacturers
Our Services
Comprehensive Steel Industry Solutions
We provide end-to-end consultancy services tailored specifically for iron and steel manufacturing industries, with specialized expertise in blast furnace iron making.
Comprehensive analysis and optimization of blast furnace operations to achieve peak performance and cost efficiency.
- Real-time, data-driven process analysis
- Benchmarking & optimization strategies
- Productivity enhancement & cost-reduction programs
- Operational troubleshooting & rapid recovery solutions
Advanced performance monitoring to track KPIs, diagnose issues, and drive continuous improvement.
- KPI monitoring dashboards
- In-depth data analytics
- Performance reporting
- Actionable improvement recommendations
Holistic safety assessments and implementation of best-in-class safety practices for steel plants.
- Safety audits & compliance checks
- Hazard identification & risk assessment (HIRA)
- Safety protocol & SOP development
- Process safety management strategies
Strategic and predictive maintenance programs to minimize downtime and maximize equipment lifecycle.
- Preventive maintenance scheduling
- Predictive condition monitoring
- Downtime reduction strategies
- Spare parts planning & inventory control
End-to-end PMC services for greenfield and brownfield iron-making projects.
- Project conceptualization & layout finalization
- Technology & equipment selection
- Technical and commercial contracting
- Engineering design vetting & approvals
Targeted interventions for stable and reliable plant operations.
- Plant trial runs, testing & Commissioning with protocols
- Digitalization, mechanization & improvement projects
- Blast furnace hearth chilling revival
- Supervision for erection, shutdowns, and maintenance activities
Our Team
At Iron-IQ Consultancy Services Pvt. Ltd., our strength lies in the unmatched expertise and dedication of our team members. Our team is composed of highly seasoned professionals with decades of hands-on experience in blast furnace process optimization, maintenance excellence, and project execution.
Having worked across major steel plants throughout India, our experts bring deep domain knowledge and a proven ability to deliver high-performance results in every facet of iron-making operations—from process fine-tuning to preventive and corrective maintenance strategies that maximize uptime and efficiency.
Our portfolio includes successful implementation of large-scale blast furnace projects, ensuring seamless integration from concept to commissioning. With Iron-IQ, you're not just engaging consultants—you're partnering with a team of trusted advisors, problem-solvers, and performance drivers committed to transforming your blast furnace operations into benchmarks of excellence.
Meet The Key Experts
Our Clients
Trusted by India's Leading Steel Manufacturers
We have successfully partnered with major steel companies across India, delivering exceptional results and building long-term relationships.
ESL Vedanta
Blast furnace health improvement
Rungta Mines Limited
Blast furnace health improvement
Client Testimonial
Iron-IQ Consultants delivered exceptional technical support for our 1090 m³ Blast Furnace health revival at ESL Steel Limited, Bokaro. Their unmatched expertise in blast furnace process—combined with rapid mobilization and seamless coordination—ensured flawless execution with minimal operational disruption. Their collaborative approach, solution-oriented mindset, and commitment to safety and operational excellence have reinforced our trust in them as a reliable and proficient technical partner. We look forward to many more successful collaborations with them.
Contact Us
Ready to Optimize Your Steel Production?
Get in touch with our experts to discuss your blast furnace optimization needs and discover how we can help improve your operations.
Phone
+91 9711983052
+91 9599076328
Call us for immediate consultation
prafull@iron-iqconsultancy.com
Send us your requirements
Office
1101, Tower 9, Lotus Panache
Sector-110, Noida (UP) - 201301
Visit our office for detailed discussions
Business Hours
Mon - Fri: 9:00 AM - 6:00 PM
Sat: 9:00 AM - 2:00 PM
24/7 emergency support available
Connect with us professionally
Leading blast furnace consultancy in India